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1. SIZING SECTION
- Main DC motor: SIMO- Z4- 22Kw/1500rpm*1set
- Main reducer: ZLY type-Carbide-faced cylindrical gear
- Secondary gear box: 3sets,4pcs output axis type,with spiral bevel gear and circular gear
- Material of gear box: HT250 cast iron
- Material of spiral bevel gear: 20CrMnTi
- Universal joint : 6sets
- Driven stand: 6sets (Horizontal)
- Driven stand shaft: Ø38mm
- Material of shaft: 42CrMo
- Side roll stand: 6 sets(Vertical)
- Side roll stand shaft: Ø25mm
- Material of shaft: 42CrMo
- One set of speed tester with air cylinder and encoder for CNC flying saw.
- One set of straightener with 4H+3V rollers.
- One set of vertical stand with 2rolls for guide and absorber
2. FRICTIONCNC FLYING SAW
- Pipe Size OD: Ø6.35 –Ø 20mm
- Pipe Thickness: 0.5 – 1.2mm
- Length Tolerance: +/- 3mm
- Saw disk: OD350mm×ID35mm×2.0/2.5mm
- Motor for travel: DC 11KW, “SIMO”-Z4 /1500rpm
- Drag decelerators: ZLY type-Carbide-faced cylindrical gear decelerators
- Saw carriage travel: Rack and pinion with gear lath
- Motor for sawing: AC 4.0KW
- Saw cut: Pneumatic
- Pipe clamp: Pneumatic
3. Run out table
- Type: Roller chain conveyor
- Structure: Welding frame
- Driving of rolls: Chain with AC3.0Kw motor
- Length of conveyor: App. 10 m
- Single sidedevolution by Pipe end arc stopper
4. ELECTRICAL CONTROL SYSTEM
4.1 Vertical accumulator cage
- AC driver
4.2 DC drive and control for main mill
- DC drive, PARK(Eurotherm)SSD-591
- Main DC drive panel control (instrument etc.)
- Mill operation panel (speed adjustment, control etc)
4.3 Flying cut-off control system
- Saw carriage drive by DC motor 11KW, CT-01 micro-computer
(with PARK(Eurotherm)SSD-590 and “American TI” 32bits DSP chip)
- “EVIEW” 5.7 inch LCD operation pane (length and batch setting ,control instrument etc)
5.7” LCD
- OMRON encoder
4.4 Others
- “Schneider”
1. FRICTIONCNC FLYING SAW
- Pipe Size OD: Ø15.88–Ø 50.8mm
- Pipe Thickness: 0.6 – 2.0mm
- Length Tolerance: +/- 3mm
- Saw disk: OD500mm×ID70mm×2.5/3.0mm
- Motor for travel: DC 11KW, “SIMO”-Z4 /1500rpm
- Drag decelerators: ZLY type-Carbide-faced cylindrical gear decelerators
- Saw carriage travel: Rack and pinion with gear lath
- Motor for sawing: AC 11.0KW
- Saw cut: Pneumatic
- Pipe clamp: Pneumatic
2. DOUBLE SIDE TRIANGLE KICK OUT TABLE
- Type: Roller chain conveyor
- Structure: Welding frame
- Driving of rolls: Chain with AC4.0Kw motor
- Length of conveyor: App. 12 m
- AC1.1Kw step motor turn the 120º equispaced triangle star forks kick out the pipe
3. ELECTRICAL CONTROL SYSTEM
3.1 Vertical accumulator cage
- AC driver
3.2 DC drive and control for main mill
- DC drive, PARK(Eurotherm)SSD-591
- Main DC drive panel control (instrument etc.)
- Mill operation panel (speed adjustment, control etc)
3.3 Flying cut-off control system
- Saw carriage drive by DC motor 11KW, CT-01 micro-computer
(with PARK(Eurotherm)SSD-590 and “American TI” 32bits DSP chip)
- “EVIEW” 5.7 inch LCD operation pane (length and batch setting ,control instrument etc)
5.7” LCD
- OMRON encoder
3.4 Others
- “Schneider”
Item |
Data |
Main DC motor |
SIMO- Z4- 45Kw/1500rpm*1set |
Main reducer |
ZLY type-Carbide-faced cylindrical gear |
Secondary gear box |
3sets,4pcs output axis type,with spiral bevel gear and circular gear |
Material of gear box |
HT250 cast iron |
Material of spiral bevel gear |
20CrMnTi |
Universal joint |
6sets |
Driven stand |
6sets (Horizontal) |
Driven stand shaft |
Ø50mm |
Material of shaft |
42CrMo |
Side roll stand |
6 sets(Vertical) |
Side roll stand shaft |
Ø40mm |
Material of shaft |
42CrMo |