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Aluminum Cladding Steel Wire Machine Aluminum Extrusion Machine
aluminum cladding steel wire machine
1. REXORTH gydraulic system
2. SIEMENS PLC
3. ENROTRERM DC driver
messenger wire machine
Continuous Extrusion Production Line for Aluminum Clad Steel Wires
1. Aluminum Feedstock
Diameter: 2×F9.5mm
Diameter Tolerance: ±0.2mm
Maximum Yield Stress: 95 Mpa
2. Core Steel Wire
Minimum Diameter: 3 mm
Maximum Diameter 7 mm
Diameter Tolerance: ±1.5%d
Carbon Ratio; 0.6~0.75%
Yield Stress: 1100~1450 MPa
3. Continuous Extrusion Product for Aluminum Clad Steel Wires
Diameter: 3.6-8.1 mm
Diameter Tolerance ±1.5% d
Minimum Aluminum Cover Thickness
10% Nominal Radius(20% Conductive Rate)
14% Nominal Radius(27% Conductive Rate)
15% Nominal Radius (30% Conductive Rate)
25% Nominal Radius(40% Conductive Rate)
Conductive Rate 14%-40% complies with the GB/T17937-1999 standard
Highest Production Line Speed: 160m/min
Upper Speed limit: 180m/min
Power : 3 Phase 380V, 1Phase, 220V, 50Hz, 650KVA, note the real load is related to the size and speed of production, general figure is 360kw
Plant Space: L×W×H=50m ×12m×4 m
Part C: The Description of Production Line Equipment
1 Introduction of the Continuous Extrusion Production Line for Aluminium Cladding Steel Wire
With the method of tangent mode continuous cladding, the outside surface of treated clean steel wires will be clad by aluminum during extrusion, then get the raw aluminum clad steel wire as product. In next process, by drawing bench we can get the aluminum clad steel wires.
1 |
Al pay-off |
2 |
Al straightener |
3 |
Surface cleaning |
4 |
Guide |
5 |
Cleaning units |
6 |
Washing |
7 |
Air dry |
8 |
Lubricating |
9 |
Hydraulic |
10 |
Konform |
11 |
Cabinet |
12 |
Steel wirepay-off |
13 |
Buffer |
14 |
Cabinet |
15 |
Guide unit |
16 |
Steel straightener |
17 |
Guide unit |
18 |
Induction heater |
19 |
Guide unit |
20 |
Spray tube |
21 |
Console |
22 |
Cooling system |
23 |
Extend trough |
24 |
Capstan |
28 |
Buffer |
29 |
Cabinet |
30 |
Take-up |
31 |
Cleaning unit |
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Illustrating of Continuous Cladding Production Line Process